Hydraulic filter collapse

V8Druid

V8Druid

do it as well as you can,but learn to do it better
Do you have flow gauges available to you?
pressure gauge'd be a start, tee-ed into a return before the filter (or even the return from the sticks);) ... might explain the solid sticks then :rolleyes:
 
Vinpetrol

Vinpetrol

Well-known member
can't see a faulty by pass having much to do with the issue as the filter is brand new, so the by-pass shouldn't operate .... but worth a look ... the bypass should never operate, until the filter blocks, or no point in having the return filter
If it had a bypass should it not off kicked in before the filter imploded ?
 
D

DaveDCB

Well-known member
If it had a bypass should it not off kicked in before the filter imploded ?
That’s my thoughts on it too…. Thus the thinking a faulty bypass?
Googled cx130 hydraulic filter, seemed afew others have had the same problem, but as with most forums no one ever posts the fix up 😂
 
Mick-the-fitter

Mick-the-fitter

It’s what I do!
I was going to suggest you plum a flow gauge into the hammer supply and return it into hammer return, yes the bypass cold be blocked, but also delivery could be too great at low revs. Pics of tank returns from boom or valve block.
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
If it had a bypass should it not off kicked in before the filter imploded ?
if you are getting massive flow from the pump it's possible the by pass orifice is insufficient to cope, pressure has built up, due to the restriction and it has collapsed the filter, to provide greater flow, taking the route of least resistance created by the filter collapse ....
I'm pretty sure that you have a swash plate not throttling down to idle and pushing huge volumes of oil through the return ... with load sense as soon as the load drops the swash plate reduces to minimal flow(/pressure) - the pistons in the pump essentially open up and the swash plate goes 'flat' ... not gonna bet my left nut, quite yet, but close to it that the pump is not returning to an idle / off load state
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
I was going to suggest you plum a flow gauge into the hammer supply and return it into hammer return, yes the bypass cold be blocked, but also delivery could be too great at low revs. Pics of tank returns from boom or valve block.
exactly what I'm saying and with the bypass's limited orifice causing a restriction, pressure is building in the return circuit and the filter being the weakest link lets go
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
right - don't solve it without me ... gotta go have me hamster juice for a couple of hours .... can't do it in the morning ----- Laters gentlemen
 
Mick-the-fitter

Mick-the-fitter

It’s what I do!
Yep added a case drain to flail motor once where someone had blanked it, work fine flat out hedge cutting, til letting go! It pushed the filter through a tiny hole in comparison into the tank. Only two filters later did I get the job🤭
 
Vinpetrol

Vinpetrol

Well-known member
I was going to suggest you plum a flow gauge into the hammer supply and return it into hammer return, yes the bypass cold be blocked, but also delivery could be too great at low revs. Pics of tank returns from boom or valve block.
It doesn’t have a hammer circuit Mick
 
Vinpetrol

Vinpetrol

Well-known member
if you are getting massive flow from the pump it's possible the by pass orifice is insufficient to cope, pressure has built up, due to the restriction and it has collapsed the filter, to provide greater flow, taking the route of least resistance created by the filter collapse ....
I'm pretty sure that you have a swash plate not throttling down to idle and pushing huge volumes of oil through the return ... with load sense as soon as the load drops the swash plate reduces to minimal flow(/pressure) - the pistons in the pump essentially open up and the swash plate goes 'flat' ... not gonna bet my left nut, quite yet, but close to it that the pump is not returning to an idle / off load state
I’d bet money that the pumps good as I had it reconditioned by a really too outfit less than 1k hours ago . I know that’s no guarantee but does make me think it’s ok . I’m open to all suggestions though . What I know need is a “how to “ to test all these options .
 
Vinpetrol

Vinpetrol

Well-known member
exactly what I'm saying and with the bypass's limited orifice causing a restriction, pressure is building in the return circuit and the filter being the weakest link lets go
This makes sense but how would that make the levers solid ? It does have a separate pilot pump attached to the end of the main Kawasaki pumps
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
Yep added a case drain to flail motor once where someone had blanked it, work fine flat out hedge cutting, til letting go! It pushed the filter through a tiny hole in comparison into the tank. Only two filters later did I get the job🤭
no CLRV in the lines then Mick :rolleyes::(
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
This makes sense but how would that make the levers solid ? It does have a separate pilot pump attached to the end of the main Kawasaki pumps
if it's making more pressure than the circa 35bar, in the servo circuit and both circuits have a return to tank through the filter, the pressure from the main pump would overcome the T line from the servo circuit and back pressure the system to the sticks ... trying to operate the sticks is opening a valve, but both sides of the valve have pressure so will effectively keep the valve shut as the oil from P to T has no where to go as both lines are P
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
I’d bet money that the pumps good as I had it reconditioned by a really too outfit less than 1k hours ago . I know that’s no guarantee but does make me think it’s ok . I’m open to all suggestions though . What I know need is a “how to “ to test all these options .
not so much a faulty pump as the load sensing control of the pump Vin that controls the angle of the swash plate
at idle the swash is at 90deg.s to the output shaft (or parallel to the piston block) so not moving a great deal of oil at all
there's a piston and control lever that moves the swash which is controlled by the load sensing circuit .. as demand rises for flow/pressure the control system up-strokes the swash to a more and more acute angle to the output shaft
therefore if my thoughts are right, you either have a mechanical issue with the pump's control systems or -- there is an issue with the hydraulic load sensing circuit which provides the pumps control system with info to upstroke the pump and the pump is not down stroking/throttling back the swash, when off demand
 
Last edited:
Top