few more 'arrivals' today
and bit the bullet on the Golf ... N/s done after a 3 hr battle with the bloody thing - caliper took some removing off two pads rust welded to the disc - but no where near as much effort as getting the multi splined 14mm torx into the heads of the 12mm bolts holding the carrier to the hub



I would like to meet the twa* who thought they'd be a good idea instead of a nice hex head bolt


only saving grace on the whole thing was the little solid ali pipe from the caliper to the flexi came off without a fight ... more than can be said for the O/s one


I haven't had to make a brake pipe in probably over 15 years

- found some 5mm copper - thankfully - didn't fancy doing this in cunifer and went in search of one of me flaring kits
which I also haven't used in a very long time - had a few trial ends 'fore I could recall how much to leave showing to get it right - 50% of the pipe dia. seemed about right eventually
same battle with the multi torx heads - what a bast**d - zero room on the upper bolt - claimed several bits of knuckle skin getting the bloody thing into the heads

got there eventually though and all bled up for a nice hard pedal
the 'brake debris' is mounting up on the scrap bin lid - I see no point in trying to do anything with these calipers - the wind back on the hand brake elements are '
el solido' ... calipers, discs and pads were 110 quid, delivered.. local factors wanted 65 quid plus VAT
per caliper - 35 quid plus, for pads and didn't even bother asking about the discs at those prices


went to start it and give it a blast up and down the drive - bed thigs in a bit and was flat as a .... - again !! - jumped it and battery light showing - so assume battery is burgered


more expense



...... and before i could give it a blast the tea bell was ringing, so thought .. **** it and turned it off -- job for anon

came back to it all after tea to clear up the carnage of tools and bits an' pieces laying everywhere !!
and after getting some semblance of order back to it all - was still light and shirtsleeves, so got the bearings out, the box of guide bits and ......
re-assembled it all
and gapped it all with the blade on the bench - way easier than trying to get it right '
in situ' , fighting the blade's deflection, from 45 deg.s to upright (been there before


)
and as it was still light and 'pleasant' - carried on .....