Shuttering

Canal Navvy

Canal Navvy

Well-known member
Unfortunately our shed is on 8' of peat and we're putting a 10ton overhead crane in so had to go down to the hard.
View attachment 10551
View attachment 10552
Founds for each leg of the shed is at least 1.6x1.6 X 1.8m deep. Allorra conc in the hole but you don't want it going nowhere when there's a crane sitting on it.
Back in the day we did the bases for the new travelling crane up on Salisbury Plain when the challenger tanks came in..... 8 cubic metres per base.... and that was in solid chalk!
 
Canal Navvy

Canal Navvy

Well-known member
It is late, why not stone the area completely to underside of floor so the top of concrete is below the stone level. Dig the hole and concrete to the correct level. Set bolts on a piece of plywood which you have marked a cross on for the line. Use a theodolite to look down the cross, and tape to measure the distance, easier if you have someone with you but still possible on your own!
Hole in the middle of the ply so you can get a good spot for the shims
 
Left hooker

Left hooker

Well-known member
Never shuttered any I've done

IMG_20170616_073414.jpg
 
S

Smiffy

Well-known member
Does no one here find it easier to chemical fix the barns down rather than mess about trying to get studs to stay where you put them
 
Left hooker

Left hooker

Well-known member
Does no one here find it easier to chemical fix the barns down rather than mess about trying to get studs to stay where you put them
No good if concrete is out slightly need bolts so you can pack with shims to level frame up
 
Quattromike

Quattromike

Well member-known
Does no one here find it easier to chemical fix the barns down rather than mess about trying to get studs to stay where you put them
That's what we do, get the steel up in the right place and drill and fix chem anchor. Only time it's an issue is when someone has poured crap concrete. You rely on the resin bonding with the concrete, if the surface the resin bonds to pulls off it won't work.
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
have drill fixed plenty with long body wedge anchors ... just have to drill carefully on depth .... and check required adjustment needed for levels first

Long expanding bodies are also good too

not reliant on ground workers getting it right then
 
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Smiffy

Well-known member
That's what we do, get the steel up in the right place and drill and fix chem anchor. Only time it's an issue is when someone has poured crap concrete. You rely on the resin bonding with the concrete, if the surface the resin bonds to pulls off it won't work.

We put pads in the engineer out to mark dead centre of posts
Plywood template to drill holes
The posts up and bolts in
Saves drilling through beam that is suspended and is brilliantly accurate
 
Danny

Danny

Well-known member
Im currently building the same system to what Ollie built ive got 41 to build for a pile cap i got the local wood merchant to cut all the ply once you get into the rythm they dont take long to make

Ply Boxes.JPG
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
We put pads in the engineer out to mark dead centre of posts
Plywood template to drill holes
The posts up and bolts in
Saves drilling through beam that is suspended and is brilliantly accurate
only as good as the setting out ..... have had to slot holes in stanchions many a time ... despite it being 'set out right' :rolleyes: 🤣
 
V8Druid

V8Druid

do it as well as you can,but learn to do it better
We put pads in the engineer out to mark dead centre of posts
Plywood template to drill holes
The posts up and bolts in
Saves drilling through beam that is suspended and is brilliantly accurate
admit that if set out well, it's very much quicker to just drop the stanchions onto the pads and bolts, especially if you've been around with the level and set the shims on first too (y) .... beauty of a drilled bolt down is it can be sat on the slab and easily set out on a flat surface .... have done quite a few like it ... assemble the rafters and stanchions in one - lift into place and fix on prepared setting out points ... slower than cast in bolts .... if you DON'T count the time spent faffing getting them right in the first place ... lot quicker if you do .... and 'tain't gonna blow away, once up and braced
if you ain't gotta do the pre-cast bolts, then fine .. if you have drill fix every time
 
S

Smiffy

Well-known member
only as good as the setting out ..... have had to slot holes in stanchions many a time ... despite it being 'set out right' :rolleyes: 🤣

Haha fingers crossed that as it's GPS set out from the same cad drawing that the barn is built from
Any discrepancies will translate across
And if the concrete is put in with a Lazer then hopefully it all goes better than trying to wiggle those springy studs into place without getting Ur fingers pinched
 
F

fred

Well-known member
Im currently building the same system to what Ollie built ive got 41 to build for a pile cap i got the local wood merchant to cut all the ply once you get into the rythm they dont take long to make

View attachment 10589

do they have to be square ? Could you use plastic chamber rings ?
 
V

Volbar1

Member
We do as DaveDCB does, only ever use chemical bolts if there's a fcuk up and have to cut the holding down bolts. We first shim up bases to level (about 25mm) stand columns, fix eaves beams, gable end rafters, work our way out fixing rafters and using a purlin either side to hold rafters in place, then install all purlins, line and level all columns then grout in.
 
TiltyShaun

TiltyShaun

Well-known member
View attachment 10597

This is all I have ever done for shed bases, don’t see any point in doing anything more unless ground levels are being built up or they are for cabins which I’ll shutter them out of the ground then.
This man has it....I just prefer a theodolite rather than the string line!!
 
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